Author: olanandkate

  • EAA AirVenture 2024 & Fiberglass Work

    EAA AirVenture 2024 & Fiberglass Work

    It has been too long since I’ve been able to work on the airplane. Kids’ activities (and the volunteer work to go with it), church service, my school work (I’m now working on my MBA through WGU), and trying to spend more time with the kids has taken alot of it from me. I hope to try to swing more time with my kids while building the plane as they showed interest in continuing to build with me while we were at AirVenture this past week.

    AirVenture was a blast as always! We plan to return in 2026 and make our avionics purchases then. We are going to purchase the quick-build fuselage next year along with the finishing kit and firewall-forward kit. So hopefully we can pick it all up at the same time around the same time as AirVenture 2026. We plan to drive to Oregon to pick it up as it will be an opportunity to see their facilities and plus it will be saving quite a bit of money in freight costs and it’ll be a good time for my wife and I to spend time together in the car.

    My wife and I visited the new display plane that Van’s had for the RV-10 model. It was very well done and I even got a chance to sit in it. It reminded me of what we are shooting for and is giving me more desire to want to finish the plane!

    While as AirVenture I did two fiberglass classes. One was the short snippet of the fiberglass for RV’s class put on by the EAA. It had some great tips for how to cut the fiberglass, how to work epoxy into it, shape it around difficult shapes, etc. I then took the fiberglass 101 class, which had a hands on practical at the end. It was great to get some very basic experience and it gave me the courage to finally start tackling my own fiberglass work at home. I had also taken their fiberglass 101 class online back in January and I ordered the practice kit, but that did not arrive until early July because it was on backorder so I just decided to wait until I could take the class at AirVenture to have someone there with me. I want to do the practice kit at home now to solidify more of what I learned.

    The one RV-10 that stood out amongst all of them (of which there were many super great builds) was this one – N2816M. I’m not a fan of the paint job personally, but the level of detail on this plane and how well things were done was superb! I didn’t take a picture of this but he put a wedge on the left side of the rudder to tune the yaw in the plane. It was very nicely done and almost invisible to see. Better than having to put a trim servo in or some other mechanism. He also had fiberglassed all of the open control surfaces so it looks very smooth and didn’t have the open weight reduction holes.

    I started working on shaping the foam block to back the rear portion of the horizontal stabilizer tip fairing. It took a long time just to get where I am now but I’m still not satisfied with it. It is close but it is still protruding too much on the edge. I hope to get that shaped appropriately tonight when I have some time after church.

  • Overhead Panel Layout Research

    Overhead Panel Layout Research

    I saw an interesting way to layout the overhead panel. First I saw that this builder had put almost all of his fuses/circuit breakers up there. I kind of like this as it cleans up the panel where you are most of the time and makes it easier for me to reach them as most planes I’ve flown have had them down below the passenger side, or along the right side of the passenger side. I’ve even had some that were on the floor panels which made it a pain to read which one was which. I also noticed that his reading lights had different color modes! I thought that was awesome so that I could turn on the red, blue or green depending on which one I wanted or just use regular white light. Very cool setup!

  • HS Fairing Caps – Left side trimming

    HS Fairing Caps – Left side trimming

    I started working on the fairing caps on the horizontal stabilizer yesterday. I got it first trimmed on the flange depth so it would fit appropriately. I then drilled the holes and started trimming the backside of the cap so the elevator could move freely. I noticed once it was finally able to get clear that they were not the same shape. I noticed if I pushed the outside edge in it would come to the right shape. I will need to get the foam so it will hold that shape. I got my fiberglass ordered from Airspruce so hopefully that will arrive this week so I can finish at least one side this weekend. I’ll have to do the same process to the other horizontal stabilizer cap and the vertical stabilizer cap.

  • Rudder Fairings Attached/Ready

    Rudder Fairings Attached/Ready

    I got the rudder fairings on, well at least the ones I could attach for now. I got the top fairing attached and the bottom fairing is ready to be attached but I am waiting on the tail light before I do that. It looks good and hopefully I can clean some of it up with some bondo later.

    Top rudder fairing attached
    Bottom rudder fairing ready to go on. Waiting on light
  • Right Elevator Fairing Attached

    Right Elevator Fairing Attached

    I got 30 minutes tonight to final drill the holes to a #30, dimple the holes, countersink the fairing, and then rivet it together. Looks good and it’ll look perfect with some bondo or whatever the aviation community calls it.

  • Right Elevator Fairing Fitted

    Right Elevator Fairing Fitted

    I got an hour and a half tonight to get the fairing cut and sanded. Tomorrow I’ll dimple and countersink.

  • Left Elevator Fairing Installed

    Left Elevator Fairing Installed

    I decided to take the rest of Labor Day after finishing the empennage attach section to start working on the fairing. I focused on the left elevator since it was more easily accessible. A large majority of the time as dealt with shaping the fairing, both the surface of it as well as the depth of the flange. It looks good and I’ll start on the right elevator fairing tomorrow.

  • Empennage Attach Section 11 Complete

    Empennage Attach Section 11 Complete

    I finished the rest of the empennage attach work today. I have an issue that I will need to resolve in the future which is the servo throw is not as far as it should be outwards (the servo extending) and it pulls too much in (the servo retracting). I believe it is an issue with the bellcrank brackets that I created. They were off by about 1/16″ and I believe that’s throwing off the geometry. I checked the servo to see if I could change it’s internals but it does not have that capability. I’ll probably have to redo those brackets and be VERY exact on the hole drilling. The part I hate the most is that when you are drilling the tip doesn’t seem to be the center of the drill bit. I will punch a tiny mark to get the center of the hole I need to make and then put the very point of the drill bit on that mark but it always ends up off of that center. Still not sure what I’m doing wrong with it. Next time I make these brackets I’m going to have to start with a small hole and work my way up so that I can make sure that I can correct the hole location as I drill larger and larger.

    Other than that the rest of this went fine! I might have to adjust the location of the cable sleeve jam nuts but that can be fine tuned later towards the end of the project.

  • Elevator Trim Servo Mounting Assembly

    Elevator Trim Servo Mounting Assembly

    Eric Muehlberg showed up on August 30th to review what I’ve assembled of the tailcone. He saw everything looked good and he’s going to give me the form on the next EAA chapter meeting on September 9th.

    I got all of the parts primed for the trim tab servo assembly. I put it all of the riveted portions together. I need to figure out a way to power up the servo to actuate it from one end to the other. I just have the last page on the tailcone assembly before I move on to the fairing installation steps.

  • Trim Tabs Completed and Installed

    Trim Tabs Completed and Installed

    Finally I finished the trim tabs and they were true and straight this time. I Installed them and I also got the static ports installed too. Over all a good night and glad this is done now!